How Men Suits are Made for Contempo Suits

From Design to Delivery: How Men Suits are Made for ContempoSuits.com.

Welcome to the intriguing world of suit manufacturing! In this article, we will take you on a captivating journey from design to delivery, uncovering the fascinating process behind the creation of finely tailored men suits. Step inside the bustling walls of a mass-production suit factory and learn about the meticulous craftsmanship and attention to detail that goes into every garment made for Contempo Suits. From the initial concept and fabric selection to the precise measurements and intricate stitching, each stage of the production is a testament to the artistry and skill of the factory's craftsmen. Discover the secrets behind pattern making, cutting, and sewing, and gain a deeper understanding of the techniques employed to create a suit that fits like a second skin. Finally, follow the journey of the finished product as it undergoes quality control checks and packaging before being shipped to its eagerly awaiting owner. Get ready to be immersed in the world of suit manufacturing, where tradition and innovation blend seamlessly to create the epitome of sartorial elegance.

The design phase of suit production

The journey of a suit begins with the design phase. Talented designers work closely with a suit company to understand their preferences, style, and requirements. They collaborate to create sketches and select fabrics that will bring the vision to life. The initial process starts where the designer has a box of various new suit fabrics that is shared with the members of the design team. They start to pull out swatches of fabric that have new patterns, new colors or both and figure out which fabric swatch to use and for what style suit. This stage is crucial as it sets the foundation for the entire manufacturing process. The important thing is that at Contempo Suits, we want to sell stylish suits at an affordable price point for our customers. In order to do that, we have to tell the factory which price point we need and they will adjust their manufacturing process accordingly.

Once the design is finalized, the pattern-making process begins. Skilled pattern makers meticulously transform the designer's vision into paper patterns that will be used to cut the fabric. The accuracy of these patterns directly affects the fit and drape of the final garment. Is the suit going to be slim fit? Is the suit going to be double breasted? Is the suit going to be a 3 piece style? It may be something completely unique and unconventional. All of these considerations need to be addressed when it comes to making men's suits.

Every suit made originally begins with the design on paper. the style is precisely sketched. It’s a creative process but also highly technical. Every year, there are design changes that take place whether you realize it or not. Some may be subtle, and others may be more obvious. 

A newly designed suit will have a whole host of changes.

• Lapel Widths Can either be Widened or Narrowed
• Lapel Styles Can be Either Notch or Peak
• Lapel Notches May Move or Change on Lapel
• Fit of the Torso Can Either be Looser or Tighter
• Length of the Jacket Torso can be Lengthened or Shorter
• Jacket Vents Can be Added, Removed or Changed in Some Manner
• Shoulders May be Less Padded or Widened for a Different Look
• The Waist of the Jacket can be widened or taken in more
• Buttonholes can be moved up or down or separated more depending on what the Designer is trying to create

The designer plans the entire outfit right down to the last stitch. no detail is left to chance here. They feed the design data to this computerized cutting machine. The blade slices through fabric placed under the paper and because it's computerized it’s very precise producing pieces that will fit together like a puzzle. A hand fabric saw was how they used to cut the fabric before. It was more time-consuming and the margin for error was much greater.

After the patterns are made, the fabric selection process takes place. High-quality fabrics, such as wool, cashmere, and silk, are carefully chosen to ensure the suit's durability and luxurious feel. The fabric is sourced from trusted suit fabric suppliers who meet the factory's strict standards. Only the finest materials are selected to create a suit that exudes both style and substance.

Materials and sourcing for suit production

In the world of suit manufacturing, the choice of materials is of utmost importance. The factory's team of experts carefully sources the best fabrics from around the world. They focus on quality, durability, and sustainability, ensuring that each suit is crafted using materials that not only look and feel great but also have a minimal impact on the environment.

The selection process involves evaluating various factors such as the weight, texture, drape, and color of the fabric. Different fabrics are chosen for different types of suits, taking into consideration factors like the climate, occasion, and personal preferences of the wearer. For example, lightweight fabrics are preferred for summer suits, while heavier ones are suitable for winter wear.

In addition to the fabric, other materials such as linings, interlinings, buttons, and threads are also carefully chosen. These components play a significant role in ensuring the durability and overall quality of the suit. The factory's commitment to sourcing the best materials guarantees that each suit produced is a masterpiece of both style and craftsmanship.

The pattern-making process

Pattern making is a crucial step in the suit manufacturing process. It involves creating templates or patterns that act as guides for cutting the fabric. Since the average style suit 

will be made in at least 2 dozen different sizes, the patterns must be made by a computer that breaks down all of the individual suit sizes and pieces that will need to be cut for each

suit for the batch.

The pattern maker begins by drafting a basic template based on standard measurements. They then make adjustments to the pattern to ensure a perfect fit for the individual wearer. This process requires precision and attention to detail, as even the smallest error can affect the fit and overall appearance of the suit.

Once the patterns are finalized, they are carefully checked for accuracy and then used to cut the fabric. The patterns are laid out on the fabric, taking into consideration the fabric's grain and pattern direction. This ensures that the suit components are cut in the most efficient and visually appealing way. It is important that the maximum amount of fabric is being used and not wasted.

Cutting and sewing the suit components

Now it's time to reinforce the fabric. An operator places fusing tape made of fabric onto a sleeve piece and then send it to a heat chamber with rollers that will bond the tape to the material giving it strength. Next, it's over to the sewing machine where a worker lines up to sleeve layers and it's hands-free from here. A rail powered by compressed air descends and guides the fabric under the needle. a computer controls the selling this frees up the operator to continuously feed the machine. This is an automatic pocket weld machine.

The patterns are cut on computer-based fabric cutters that follow the patterns. What an operator does is that they take the fabric and make layer after layer so when the saw is cutting, it is making multiple pieces at once. After the patterns are cut, the suit components are ready for sewing. Skilled tailors and seamstresses take over, using their expertise to transform the pieces of fabric into beautifully tailored suit. The precision and attention to detail at this stage are crucial in creating a suit that fits like a second skin.

The suit components are first joined together using specialized sewing machines. There are many machines that only make and cut button holes. Machines that make the waistband of the pants. Machines that make and cut the front pockets on the jackets. The seamstresses carefully stitch the fabric, ensuring that each seam is straight and secure. They pay close attention to details such as the stitch length, tension, and thread color to create a flawless finish.

Throughout the sewing process, the suit undergoes multiple fittings to ensure a perfect fit. The tailors make any necessary adjustments to the suit's structure, taking into account the shape and style. What they do is they put the jacket onto a torso form and make the many little fixes. At the end of this process, there will be white threads along certain seams and in the front of the jacket that need to be removed. This customization ensures that each suit is just as the designer created it, creating a garment that not only looks great but also feels comfortable to wear.

Quality control and inspection

Quality control is an integral part of the suit manufacturing process. At every stage, the factory's quality control team meticulously inspects the suits to ensure that they meet the highest standards. They check for any imperfections, such as loose threads, uneven stitches, or fabric flaws, and address them immediately.

Once the suit is complete, it undergoes a thorough inspection. The quality control team examines every aspect of the suit, from the stitching to the buttons, ensuring that each detail is perfect. They also check the suit's measurements against the size specifications, verifying that it meets the desired fit. This is very important if the suit is a regular fit, modern fit or slim fit.

Only after passing the rigorous quality control checks is the suit deemed ready for the next stage of production. This attention to detail and commitment to quality is what sets a well-crafted suit apart from the rest.

The final steps: pressing, finishing, and packaging

As the suit nears completion, it goes through the final steps of the manufacturing process. These steps are crucial in giving the suit its polished and refined appearance.

The first step is pressing, where the suit is carefully steamed and ironed to remove any wrinkles and ensure a crisp finish. This process requires skill and precision to avoid damaging the fabric or altering the suit's shape.

After pressing, the suit undergoes finishing touches. The buttons are sewn on, the pockets are reinforced, and any necessary adjustments are made. The suit is meticulously inspected one final time to ensure that every detail is perfect.

Once the suit passes the final quality inspection, it is ready for packaging. The factory takes great care in packaging each suit to protect it during transit. The suits are carefully folded, wrapped in tissue paper, and placed on hangers in protective garment bags or boxes. This ensures that the suit arrives in pristine condition, ready to be worn by its new owner.

Delivering the finished suits to retailers or customers

The journey of a suit doesn't end at the factory. The finished suits are delivered to retailers or directly to customers around the world. The factory works closely with trusted shipping partners to ensure that the suits are transported safely and efficiently.

For retailers, the factory ensures that the suits are packaged and labeled according to their specific requirements. This includes adding hang tags, size labels, and any other branding materials. The suits are then shipped to retailers, ready to be displayed, and sold to discerning customers.

For customers who order directly from the factory, the suits are carefully packed and shipped with great attention to detail. The factory provides tracking information, allowing customers to monitor the progress of their shipment. This ensures a seamless and enjoyable purchasing experience for the customer, from the moment they place their order to the moment they receive their suit.

Conclusion: The Art and Craft of suit manufacturing

The process of creating a finely tailored suit is a fascinating blend of artistry, skill, and attention to detail. From the initial design phase to the final delivery, each step in the manufacturing process is carried out with precision and passion.

Through the expertise of talented designers, pattern makers, tailors, and seamstresses, a suit is transformed from a mere concept into a garment that fits perfectly and exudes elegance. The careful selection of high-quality materials, the meticulous craftsmanship, and the rigorous quality control checks ensure that each suit is a masterpiece of sartorial excellence.

The journey of a suit from the factory to its eagerly awaiting owner is a testament to the dedication and commitment of the factory's craftsmen. Whether it's being shipped to a retailer or directly to a customer, the suit arrives in pristine condition, ready to be worn and cherished.

So, the next time you put on a well-tailored suit, take a moment to appreciate the intricate process that brought it to life. Behind every suit is a fascinating story of creativity, skill, and craftsmanship, making it more than just a piece of clothing but a work of art.